Complete Guide to Peel Testing - Industrial Physics (2024)

Looking for the way to measure the bond strength of a material? Then peel strength testing is probably exactly the solution you need. Coming under the umbrella of adhesion testing, this flexible test and measurement solution is an effective way to characterize an adhesive bond. Find out more about how it works and why it’s such a useful test in our handy guide.

What is peel strength testing?

Peel strength testing determines the adhesive strength of materials that have been bonded together. The materials are peeled apart at a constant speed and the strength of the force needed to separate the materials is calculated along with the width of the bond surface to determine the peel strength. Typically, tests involve peeling two flexible materials that have been bonded to each other, or one flexible bonded material adhered from a rigid substrate.

Peel strength testing is often used to characterize the bonding strength of tape, adhesives, and flexible substrates, such as rubber, films, biomaterials, consumables, medical packaging and more. There are many different peel testing methods to choose from, depending on the materials used.

Types of peel testing

One of the most unique things about peel testing is the number of varieties it has and the fact that most can be tested with one Universal Testing Machine. The most common peel testing types include:

180°-peel

The 180°-peel test measures the load per unit needed to separate bonded materials using an 180° angle of separation. It is suitable for testing a flexible material that is bonded to a rigid substrate.

90°-peel

The 90°-peel test measures the load per unit needed to separate bonded materials using a 90° angle of separation. It is suitable for testing a flexible material that is bonded to a rigid substrate.

T-peel

This tensile test for two flexible substrates that have been bonded together. The substrates are placed into peel test grips so that one sticks up, the other sticks down and the bonded area sticks out horizontally, which forms a “T” shape.

Peel wheel testing

This test, which is also sometimes referred to as the climbing drum peel test, is suited for testing the bond between a flexible material and a rigid substrate. It is easy to set up and perform but less popular than 180° and 90° tests.

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Floating roller peel testing

Suitable for testing rigid or semi-rigid substrate and a flexible material, this method uses rollers that are generally set at 90° or 115°. The materials are passed through the rollers and attached to another grip that is attached to the tensile tester, which measures the force needed to separate the bond.

Peel strength testing solutions

At Industrial Physics, we know just how important it is to be confident that your materials are bonded, that’s why we provide a huge range of test and measurement solutions perfect for everything from flexible packaging to plastics and polymers.

One of our specialist testing brands that provides excellent, industry standard compliant testing options is United Testing Systems. With 50 years’ experience, we’ve designed a range of popular test frames and fixtures to enable you to perform accurate and repeatable peel testing in your R&D lab or production facility.

Get some insight into our testing systems to see how they could fit into your RD or QA process.

Browse our full range of adhesion testing solutions to find the one that suits your needs and purposes.

Peel strength testing standards

Because peel strength testing is such a versatile testing method and can be applied to such a wide range of martials and adhesions, there are many different testing standards associated with it. At Industrial Physics, we have solutions to help you adhere to all of the most common peel testing standards, including:

  • ASTM-B533 – standard test method for peel strength of metal electroplated plastics
  • ASTM-B571-97 – standard practice for qualitative adhesion testing of metallic coatings
  • ASTM-D1876 – standard test method for peel resistance of adhesives (t-peel test)
  • ASTM-D1995 – standard test methods for multi-modal strength testing of autohesives (contact adhesives)
  • ASTM-D1781 – standard test method for climbing drum peel for adhesives
  • ASTM-D2918 – standard test method for durability assessment of adhesive joints stressed in peel
  • ASTM-D3167 – standard test method for floating roller peel resistance of adhesives
  • ASTM-D3330 – A – standard test method for peel adhesion of pressure-sensitive tape
  • ASTM-D3330 – B – E – standard test method for peel adhesion of pressure-sensitive tape
  • ASTM-D3330 – standard test method for peel adhesion of pressure-sensitive tape
  • ASTM-D413 – standard test methods for rubber property—adhesion to flexible substrate
  • ASTM-D429 – standard test methods for rubber property—adhesion to rigid substrates
  • ASTM-D5170 – standard test method for peel strength (‘T’ method) of hook and loop touch fasteners
  • ASTM-D5458 – standard test method for peel cling of stretch wrap film
  • ASTM-D6252 – standard test method for peel adhesion of pressure-sensitive label stocks at a 90° angle
  • ASTM-D6496 – standard test method for determining average bonding peel strength between the top and bottom layers of needle-punched geosynthetic clay liners
  • ASTM-D6862 – standard test method for 90° peel resistance of adhesives
  • ASTM-D816 – standard test methods for rubber cements
  • ASTM-D903 – standard test method for peel or stripping strength of adhesive bonds
  • ASTM-F2256 – standard test method for strength properties of tissue adhesives in t-peel by tension loading
  • ASTM-F88 – standard test method for seal strength of flexible barrier materials
  • ASTM-F88 – standard test method for seal strength of flexible barrier materials
  • ISO-10373-1 – identification cards – test methods – part 1: general characteristics
  • ISO-11339 – adhesives – T-peel test for flexible-to-flexible bonded assemblies
  • ISO-14676 – adhesives – evaluation of the effectiveness of surface treatment techniques for aluminum – wet-peel test by floating-roller method
  • ISO-20344 – personal protective equipment – test methods for footwear
  • ISO-4578 – adhesives – determination of peel resistance of high-strength adhesive bonds – floating-roller method
  • ISO-8510-1 – adhesives – peel test for a flexible-bonded-to-rigid test specimen assembly – part 1: 90° peel
  • ISO-8510-2 – adhesives – peel test for a flexible-bonded-to-rigid test specimen assembly – part 2: 180° peel
  • SAE-J 1553 – cross peel test for automotive-type adhesives for fiber reinforced plastic (FRP) bonding
  • SAE-J 1907 – peel adhesion test for glass to elastomeric material for automotive glass encapsulation

United Testing Systems testing from Industrial Physics

At Industrial Physics, we help manufacturers, laboratories, and production lines to protect the integrity of their packaging, products, and materials by providing them with the highest quality of test and measurement instruments.

We have a number of high-quality testing machines from our specialized brands including United Testing Systems, a world leader in the manufacture of state-of-the-art material testing systems. Discover our range of adhesion testing machines.

Complete Guide to Peel Testing - Industrial Physics (2024)

FAQs

How do you calculate peel test? ›

In material testing, peel strength is calculated after measuring and averaging the load to peel the specimen and dividing the average load by unit width of the bond line. The load data used in peel strength calculations is derived from the flat portion of the load vs. position curve.

What is the difference between 90 and 180 degree peel test? ›

Angle of Application: The primary difference lies in the angle at which the force is applied. The 90-degree test applies force perpendicular to the surface, while the 180-degree test applies force parallel to the surface.

How to do a peel test? ›

This method is used in industries, such as: aerospace, automotive, electronics, and packaging. Peel tests are performed by applying a force to peel one material away from another at a specific angle and speed, thereby assessing the adhesive's performance in conditions that mimic real-world conditions.

What is the ASTM standard for peel testing? ›

ASTM D903 is a common tensile test used to evaluate the peel or stripping characteristics of adhesively bonded materials used in a wide variety of applications in an even wider range of industries. Some examples of materials tested to ASTM D903 are plastic films, adhesive labels, and waterproofing materials.

What is the formula for peel strength? ›

Calculate the peel strength by multiplying the average load by 9.81 to convert to Newtons and divide by 25mm/1” [or the peel strip width in mm if appropriate] to give the peel strength in Newton per millimetre width [N/mm].

What is the 180 peel test method? ›

This procedure determines the adhesive strength of a specified sealant by peeling the sealant apart at 180°. The maximum peak load required to separate one layer from the other is reported in pounds per inch of width. The separating surface is under cut before pulling to promote adhesive failure.

What size sample is used for peel test? ›

1800 peel test

Sample requirement – generally a set of 5 specimens of size 20 mm width and 250 mm length are required. These can be directly cut from the product or prepared under laboratory condition. One of the two glued components should be flexible enough to be bent 180 degrees without breaking.

Is the peel test destructive? ›

5.2 Peel test The peel test is a destructive test for determining weld size and fracture mode of a welded lap joint. The sheets near the weld are slowly peeled apart until all welds under test are completely fractured.

What is the speed of peel test? ›

ASTM D1876 calls for a peel speed of 254 mm/min (10 inches/min). Other commonly used test speeds include 50.8 mm/min (2-inch/min) and 25.4 mm/min (1-inch/min). Specimen width is 25.4 mm in the standard, but 15 and 10 mm are often used, especially in Europe and Japan.

What is the purpose of a peel test? ›

Peel strength testing determines the adhesive strength of materials that have been bonded together. The materials are peeled apart at a constant speed and the strength of the force needed to separate the materials is calculated along with the width of the bond surface to determine the peel strength.

What is the ISO standard for peel strength? ›

ISO 11339 measures the comparative peel properties of adhesive bonds between flexible adherends by using a T-peel test. The test is referred to as a “T-peel” due to the shape the two flexible adherends form as they are pulled apart.

What is the difference between ASTM D903 and D1876? ›

The procedure described in ASTM D903 is a 180 degree peel test. Unlike ASTM D1876, where the tape is peeled from a flexible backing, D903 is peeled from a rigid subtrate. Most pressure sensitive adhesive tapes exhibit their full peel strength when peeled at this maximum angle of 180 degrees.

What is the unit of peel strength? ›

The peel angle and the strength are defined by the manufacturer of the cells. The peel strength usually measures between 1 and 3 Newton.

What is the standard T peel test? ›

The T-peel test (ASTM D1876) evaluates the force required to the progressively separate two bonded, flexible adherends. Variations in test specimen preparation such adhesive curing, adhesive thickness, adherends and conditioning provides insight for optimization in processes and application.

What is ASTM F88 peel test speed? ›

ASTM F88 is conducted on a universal testing machine (also called a tensile testing machine) at a rate between 200 and 300 mm/min (8 to 12 in/min). The standard calls for the calculation of two measurements: Average Seal Strength - The average force per specimen adhesion width throughout the peel test.

What is the standard for peel adhesion test? ›

ASTM D3330 is a major peel testing standard that outlines the requirements for determining the peel adhesion properties of pressure-sensitive tapes such as surgical, electrical, packing, and duct tape.

How do you measure peel force? ›

Suitable for testing rigid or semi-rigid substrate and a flexible material, this method uses rollers that are generally set at 90° or 115°. The materials are passed through the rollers and attached to another grip that is attached to the tensile tester, which measures the force needed to separate the bond.

What is the standard T-peel test? ›

The T-peel test (ASTM D1876) evaluates the force required to the progressively separate two bonded, flexible adherends. Variations in test specimen preparation such adhesive curing, adhesive thickness, adherends and conditioning provides insight for optimization in processes and application.

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