CAPACITIES AND RECOMMENDED FLUIDS
DESCRIPTION
A/C REFRIGERANT
The refrigerant used in this air conditioning system is a HydroFluoroCarbon (HFC), type R-134a. Unlike R-12, which is a ChloroFluoroCarbon (CFC), R-134a refrigerant does not contain ozone-depleting chlorine. R-134a refrigerant is a nontoxic, nonflammable, clear and colorless liquefied gas.
R-134a refrigerant is not compatible with R-12 refrigerant in an A/C system. Even a small amount of R-12 refrigerant added to an R-134a refrigerant system will cause A/C compressor failure.CAUTION:
The A/C refrigerant system is filled-for-life at the factory and requires no regular maintenance. Although not required at specific intervals, the charge level should be checked if system performance deteriorates or if a noise or leak is suspected. Refer to DIAGNOSIS AND TESTING.
AUTOMATIC/MANUAL TRANSAXLE FLUID
All transaxles have a common transmission and differential sump. Filling the transaxle accommodates the differential as well.NOTE:
Mopar ® ATF+4 (Automatic Transmission Fluid) is required in the automatic and T355/BG6 manual transaxles. Substitute fluids can induce torque converter clutch shudder, or premature geartrain failure.
Mopar ® ATF+4 (Automatic Transmission Fluid) when new is red in color. The ATF is dyed red so it can be identified from other fluids used in the vehicle such as engine oil or antifreeze. The red color is not permanent and is not an indicator of fluid condition. As the vehicle is driven, the ATF will begin to look darker in color and may eventually become brown. This is normal. ATF+4 also has a unique odor that may change with age. Consequently, odor and color cannot be used to indicate the fluid condition or the need for a fluid change.
FLUID ADDITIVES
Chrysler strongly recommends against the addition of any fluids to the transmission, other than those automatic transmission fluids listed above. Exceptions to this policy are the use of special dyes to aid in detecting fluid leaks.
Various "special" additives and supplements exist that claim to improve shift feel and/or quality. These additives and others also claim to improve converter clutch operation and inhibit overheating, oxidation, varnish, and sludge. These claims have not been supported to the satisfaction of Chrysler and these additives must not be used. The use of transmission "sealers" should also be avoided, since they may adversely affect the integrity of transmission seals.
BRAKE FLUID
The brake fluid used in this vehicle must conform to DOT 3 specifications and SAE J1703 standards. No other type of brake fluid is recommended or approved for usage in the vehicle brake system. Use only Mopar® Brake Fluid or equivalent from a tightly sealed container.
Never use reclaimed brake fluid or fluid from a container which has been left open. An open container of brake fluid will absorb moisture from the air and contaminate the fluid.CAUTION:
Never use any type of a petroleum-based fluid in the brake hydraulic system. Use of such type fluids will result in seal damage of the vehicle brake hydraulic system causing a failure of the vehicle brake system. Petroleum based fluids would be items such as engine oil, transmission fluid, power steering fluid, etc.CAUTION:
ENGINE COOLANT
Antifreeze is an ethylene glycol based coolant and is harmful if swallowed or inhaled. If swallowed, drink two glasses of water and induce vomiting. If inhaled, move to fresh air area. Seek medical attention immediately. Do not store in open or unmarked containers. Wash skin and clothing thoroughly after coming in contact with ethylene glycol. Keep out of reach of children. Dispose of glycol based coolant properly, contact your government agency for location of collection center in your area. Do not open a cooling system when the engine is at operating temperature or hot under pressure, personal injury can result. Avoid radiator cooling fan when engine compartment related service is performed, personal injury can result.WARNING:
Use of propylene glycol based coolants is not recommended, as they provide less freeze protection and less boiling protection.CAUTION:
The cooling system is designed around the coolant. The coolant must accept heat from engine metal, in the cylinder head area near the exhaust valves and engine block. Then coolant carries the heat to the radiator where the tube/fin radiator can transfer the heat to the air.
The use of aluminum cylinder blocks, cylinder heads, and water pumps requires special corrosion protection. Mopar® Antifreeze/Coolant, 5 Year/100, 000 Mile Formula (MS-9769), or the equivalent ethylene glycol based coolant with hybrid organic corrosion inhibitors (called HOAT, for Hybrid Organic Additive Technology) is recommended. This coolant offers the best engine cooling without corrosion when mixed with 50% Ethylene Glycol and 50% distilled water to obtain a freeze point of -37°C (-35°F). If it loses color or becomes contaminated, drain, flush, and replace with fresh properly mixed coolant solution.
The green coolant MUST NOT BE MIXED with the orange or magenta coolants. When replacing coolant the complete system flush must be performed before using the replacement coolant.
Mopar® Antifreeze/Coolant, 5 Year/100, 000 Mile Formula (MS-9769) may not be mixed with any other type of antifreeze. Doing so will reduce the corrosion protection and may result in premature water pump seal failure. If non-HOAT coolant is introduced into the cooling system in an emergency, it should be replaced with the specified coolant as soon as possible.CAUTION:
ENGINE OIL - DIESEL ENGINES
New or used engine oil can be irritating to the skin. Avoid prolonged or repeated skin contact with engine oil. Contaminants in used engine oil, caused by internal combustion, can be hazardous to your health. Thoroughly wash exposed skin with soap and water. Do not wash skin with gasoline, diesel fuel, thinner, or solvents, health problems can result. Do not pollute, dispose of used engine oil properly. Contact your dealer or government agency for location of collection center in your area.WARNING:
When service is required, Chrysler Corporation recommends that only Mopar ® brand parts, lubricants and chemicals be used. Mopar ® provides the best engineered products for servicing Chrysler Corporation vehicles.
LUBRICANT DESIGNATIONS
Only lubricants bearing designations defined by the following organization should be used.
- Society of Automotive Engineers (SAE)
- American Petroleum Institute (API)
- National Lubricating Grease Institute (NLGI)
- Association des Constructeurs Europ e ens d' Automobiles (European Automobile Manufacturers Association) (ACEA)
API SERVICE GRADE CERTIFIED
Use an engine oil that is API Certified. MOPAR ® provides engine oils, that meet or exceed this requirement.
SAE VISCOSITY GRADE
Use only synthetic engine oil that conforms to ACEA A3/B4/C3 that is approved to MB 229.31 is recommended for all operating temperatures. This engine oil is a low ash product that improves low temperature starting and vehicle fuel economy.
DISPOSING OF USED ENGINE OIL
Care should be taken in disposing of the used engine oil from your vehicle. Used oil, indiscriminately discarded, can present a problem to the environment. Contact your local authorized dealer, service station, or governmental agency for advice on how and where used oil can be safely discarded in your area.
ENGINE OIL ADDITIVES/SUPPLEMENTS
The manufacturer does not recommend the addition of any engine oil additives/supplements to the specified engine oil. Engine oil additives/supplements should not be used to enhance engine oil performance. Engine oil additives/supplements should not be used to extend engine oil change intervals. No additive is known to be safe for engine durability and can degrade emission components. Additives can contain undesirable materials that harm the long term durability of engines by:
- Doubling the level of Phosphorus in the engine oil. The ILSAC (International Lubricant Standard Approval Committee) GF-2 and GF-3 standards require that engine oil contain no more than 0.10% Phosphorus to protect the vehicles emissions performance. Addition of engine oil additives/supplements can poison, from the added sulfur and phosphorus, catalysts and hinder efforts to guarantee emissions performance to 80, 000 miles.
- Altering the viscosity characteristics of the engine oil so that it no longer meets the requirements of the specified viscosity grade.
- Creating potential for an undesirable additive compatibility interaction in the engine crankcase. Generally it is not desirable to mix additive packages from different suppliers in the crankcase; there have been reports of low temperature engine failures caused by additive package incompatibility with such mixtures.
ENGINE OIL
New or used engine oil can be irritating to the skin. Avoid prolonged or repeated skin contact with engine oil. Contaminants in used engine oil, caused by internal combustion, can be hazardous to your health. Thoroughly wash exposed skin with soap and water. Do not wash skin with gasoline, diesel fuel, thinner, or solvents, health problems can result. Do not pollute, dispose of used engine oil properly. Contact your dealer or government agency for location of collection center in your area.WARNING:
When service is required, Chrysler recommends that only Mopar® brand parts, lubricants and chemicals be used. Mopar® provides the best engineered products for servicing Chrysler vehicles.
LUBRICANT DESIGNATIONS
Only lubricants bearing designations defined by the following organization should be used.
- Society of Automotive Engineers (SAE)
- American Petroleum Institute (API)
- National Lubricating Grease Institute (NLGI)
- Association des Constructeurs Europ e ens d' Automobiles (European Automobile Manufacturers Association) (ACEA)
API CERTIFICATION AND LICENSE SYMBOL
Fig. 1: Identifying American Petroleum Institute Certified Symbol
Courtesy of CHRYSLER LLC
Use an engine oil that is API Certified and Licensed to display the certification mark. Refer to Fig.1. MOPAR® provides engine oils that meet or exceed, Material Standard MS-6395 requirement.
SAE VISCOSITY
Fig. 2: Oil Filler Cap
Courtesy of CHRYSLER LLC
Engine oils are designed to improve low temperature starting and vehicle fuel economy. Refer to the engine oil filler cap for the preferred engine oil viscosity grade for each vehicle. Refer to Fig.2. SAE viscosity grades are used to specify the correct viscosity oil for an engine. Use only Multi-Viscosity oils. These are specified with a dual SAE viscosity grade which indicates the cold (5W) to hot (20, 30) temperature performance range of the oil.
ACEA CATEGORIES
For countries that use the ACEA European Oil Categories for service fill oils, use engine oils that meet the requirements of ACEA A1/B1, A2/B2, or A3/B3.
CONTAINER IDENTIFICATION
Fig. 3: Identifying American Petroleum Institute Certified Symbol
Courtesy of CHRYSLER LLC
The Engine Oil Certification Mark was developed and trademarked by the API to refer customers to those engine oils preferred by the automobile manufacturers. This symbol means that the oil has been certified and licensed by the American Petroleum Institute (API). This certification mark will only be found on the front of the oil containers. Refer to Fig.3. Those oils that do not display the "Mark" on the front of the container should not be used.
Chrysler only recommends API Certified engine oils that meet the requirements of Material Standard MS-6395. Use Mopar or an equivalent oil meeting the specification MS-6395.
SYNTHETIC ENGINE OILS
There are a number of engine oils being promoted as either synthetic or semi-synthetic. If you chose to use such a product, use only those oils that are certified by the American Petroleum Institute (API) to display the "Certification Mark" and show SAE viscosity grade recommended for each vehicle. Follow the service schedule that describes your driving type.
ENGINE OIL ADDITIVES/SUPPLEMENTS
The manufacturer does not recommend the addition of any engine oil additives/supplements to the specified engine oil. Engine oil additives/supplements should not be used to enhance engine oil performance. Engine oil additives/supplements should not be used to extend engine oil change intervals. No additive is known to be safe for engine durability and can degrade emission components. Additives can contain undesirable materials that harm the long term durability of engines and emission systems by:
- Increasing the level of Phosphorus and Sulfur in the engine oil. The API Certified Engine Oils control the Phosphorus and Sulfur contents of the oil to levels that reduce the contamination effect on the vehicles emission control system.
- Altering the viscosity characteristics of the engine oil so that it no longer meets the requirements of the specified viscosity grade.
- Creating potential for an undesirable additive compatibility interaction in the engine crankcase. The engine oils contain a performance additive system carefully developed to optimize the oils performance in the engine. The addition of supplements may cause the oil to thicken prematurely, cause excessive deposit build-up and potentially shorten engine life.
FLUID TYPES
When service is required, Chrysler recommends that only Mopar® brand parts, lubricants and chemicals be used. Mopar® provides the best engineered products for servicing Chrysler vehicles.
LUBRICANT DESIGNATIONS
Only lubricants bearing designations defined by the following organization should be used to service a Chrysler vehicle:
- Society of Automotive Engineers (SAE)
- American Petroleum Institute (API) Refer toFig.4.
- National Lubricating Grease Institute (NLGI)
- European Automobile Manufacturers Association (ACEA)
API QUALITY CLASSIFICATION
Fig. 4: Identifying American Petroleum Institute Certified Symbol
Courtesy of CHRYSLER LLC
This symbol on the front of an oil container means that the oil has been certified by the American Petroleum Institute (API) to meet all the lubrication requirements specified by Chrysler.
GEAR LUBRICANTS
SAE ratings also apply to multigrade gear lubricants. In addition, API classification defines the lubricant's usage, such as API GL-5 and SAE 75W-90.
FUEL REQUIREMENTS
Your engine is designed to meet all emissions regulations and provide excellent fuel economy and performance when using high quality unleaded gasoline having an octane rating of 87. The use of premium gasoline is not recommended. The use of premium gasoline will provide no benefit over high quality regular gasoline, and in some circ*mstances may result in poorer performance.
Light spark knock at low engine speeds is not harmful to your engine. However, continued heavy spark knock at high speeds can cause damage and immediate service is required. Engine damage resulting from operation with a heavy spark knock may not be covered by the new vehicle warranty.
Poor quality gasoline can cause problems such as hard starting, stalling and hesitations. If you experience these symptoms, try another brand of gasoline before considering service for the vehicle.
Over 40 auto manufacturers world-wide have issued and endorsed consistent gasoline specifications (the Worldwide Fuel Charter, WWFC) to define fuel properties necessary to deliver enhanced emissions, performance and durability for your vehicle. Chrysler recommends the use of gasolines that meet the WWFC specifications if they are available.
REFORMULATED GASOLINE
Many areas of the country require the use of cleaner burning gasoline referred to as "reformulated" gasoline. Reformulated gasoline contain oxygenates, and are specifically blended to reduce vehicle emissions and improve air quality.
Chrysler strongly supports the use of reformulated gasoline. Properly blended reformulated gasoline will provide excellent performance and durability for the engine and fuel system components.
GASOLINE/OXYGENATE BLENDS
Some fuel suppliers blend unleaded gasoline with oxygenates such as 10% ethanol, MTBE, and ETBE. Oxygenates are required in some areas of the country during the winter months to reduce carbon monoxide emissions. Fuels blended with these oxygenates may be used in your vehicle.
DO NOT use gasoline containing METHANOL. Gasoline containing methanol may damage critical fuel system components.CAUTION:
MMT IN GASOLINE
MMT is a manganese-containing metallic additive that is blended into some gasoline to increase octane. Gasoline blended with MMT provide no performance advantage beyond gasoline of the same octane number without MMT. Gasoline blended with MMT reduce spark plug life and reduce emission system performance in some vehicles. Chrysler recommends that gasoline free of MMT be used in your vehicle. The MMT content of gasoline may not be indicated on the gasoline pump; therefore, you should ask your gasoline retailer whether or not his/her gasoline contains MMT.
It is even more important to look for gasoline without MMT in Canada because MMT can be used at levels higher than allowed in the United States. MMT is prohibited in Federal and California reformulated gasoline.
SULFUR IN GASOLINE
If you live in the northeast United States, your vehicle may have been designed to meet California low emission standards with Cleaner-Burning California reformulated gasoline with low sulfur. If such fuels are not available in states adopting California emission standards, your vehicles will operate satisfactorily on fuels meeting federal specifications, but emission control system performance may be adversely affected. Gasoline sold outside of California is permitted to have higher sulfur levels which may affect the performance of the vehicle's catalytic converter. This may cause the Malfunction Indicator Lamp (MIL), Check Engine or Service Engine Soon light to illuminate. Chrysler recommends that you try a different brand of unleaded gasoline having lower sulfur to determine if the problem is fuel related prior to returning your vehicle to an authorized dealer for service.
If the Malfunction Indicator Lamp (MIL), Check Engine or Service Engine Soon light is flashing, immediate service is required; see ON-BOARD DIAGNOSTICS system information.CAUTION:
MATERIALS ADDED TO FUEL
All gasoline sold in the United States and Canada are required to contain effective detergent additives. Use of additional detergents or other additives is not needed under normal conditions.
FUEL SYSTEM CAUTIONS
Follow these guidelines to maintain your vehicle's performance:CAUTION:
- The use of leaded gas is prohibited by Federal law. Using leaded gasoline can impair engine performance, damage the emission control system, and could result in loss of warranty coverage.
- An out-of-tune engine, or certain fuel or ignition malfunctions, can cause the catalytic converter to overheat. If you notice a pungent burning odor or some light smoke, your engine may be out of tune or malfunctioning and may require immediate service.
- When pulling a heavy load or driving a fully loaded vehicle when the humidity is low and the temperature is high, use a premium unleaded fuel to help prevent spark knock. If spark knock persists, lighten the load, or engine piston damage may result.
- The use of fuel additives which are now being sold as octane enhancers is not recommended. Most of these products contain high concentrations of methanol. Fuel system damage or vehicle performance problems resulting from the use of such fuels or additives is not the responsibility of Chrysler Corporation and may not be covered under the new vehicle warranty.
Intentional tampering with emissions control systems can result in civil penalties being assessed against you.NOTE:
LUBRICANT RECOMMENDATIONS
CHASSIS
COMPONENT FLUID, LUBRICANT, OR GENUINE PART Steering Gear AND Linkage, Ball Joints, Prop Shafts AND Yokes, Wheel Bearings Mopar® Multi-Purpose Lubricant NLGI Grade 2 EP, GC-LB
BODY
COMPONENT FLUID, LUBRICANT, AND GENUINE PART Hinges: Door AND Hood Mopar® Engine Oil Swing Gate Mopar® Multi-Purpose Lube NLGI Grade 2 EP, GC-LB Latches: Door, Hood/Safety Catch, Swing Gate Mopar® Multi-Purpose Lube NLGI Grade 2 EP, GC-LB Seat Regulator AND Track Mopar® Multi-Purpose Lube NLGI Grade 2 EP, GC-LB Lock Cylinders Mopar® Lock Cylinder Lube
POWER STEERING FLUID
The recommended fluid for the power steering system is Mopar® Power Steering fluid + 4 or Mopar® ATF+4 Automatic Transmission Fluid. Both Fluids have the same material standard specifications (MS-9602).
Mopar® ATF+4 (and Mopar® Power Steering fluid + 4), when new, is red in color. ATF+4 is dyed red so it can be identified from other fluids used in the vehicle such as engine oil or antifreeze. The red color is not permanent and is not an indicator of fluid condition. As the vehicle is driven, ATF+4 will begin to look darker in color and may eventually become brown. THIS IS NORMAL. ATF+4 also has a unique odor that may change with age. Consequently, odor and color cannot be used to indicate the fluid condition or the need for a fluid change.
The power steering system is filled-for-life at the factory and requires no regular maintenance. Although not required at specific intervals, the fluid level may be checked periodically. Check the fluid level anytime there is a system noise or fluid leak suspected. Refer to FLUID, STANDARD PROCEDURE.
SPECIFICATIONS
SPECIFICATIONS
ENGINE Nominal refill capacities are shown. A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure.Description Type Part Number Capacities U.S. Metric Cooling System ? Engine Coolant (2.4L Engine with Single or Dual-Zone Climate Control System) (1) MOPAR® Antifreeze/Coolant 5 Year/100, 000 Mile Formula HOAT (Hybrid Organic Additive Technology) 1 Gallon - 05066386AA 7.9 Quarts 7.5 Liters ? Engine Coolant (2.4L Engine with Three-Zone Climate Control System) (1) 9.8 Quarts 9.3 Liters ? Engine Coolant (3.6L Engines with Single or Dual-Zone Climate Control System) (1) MOPAR® Antifreeze/Coolant 5 Year/100, 000 Mile Formula HOAT (Hybrid Organic Additive Technology) 1 Gallon - 05066386AA 7.7 Quarts 7.3 Liters ? Engine Coolant (2.0L Engines with Single or Dual-Zone Climate Control System) (1) MOPAR® PARAFLU Antifreeze/Coolant 10 Year 152, 000 Mile Formula OAT (Organic Additive Technology) MS-12106 7.7 Quarts 7.3 Liters Engine Oil with Filter ?? Engine Oil (2.0L Diesel Engine) (2) MOBIL 1® SAE 5W-30 Low Ash Fully Synthetic oil, meeting the requirements of ACEA C2 1 Quart - 05166241AA 5.5 Quarts 5.2 Liters ?? Engine Oil (2.4L Engine)(2) MOPAR® API Certified SAE 5W-20 engine oil, meeting the requirements of Chrysler Group LLC Material Standard MS-6395. 1 Quart - 04761872AC 4.5 Quarts 4.26 Liters 5 Quarts - 04761851AD ?? Engine Oil (3.6L Engine) (2) MOPAR® API Certified SAE 5W-30 engine oil, meeting the requirements of Chrysler Group LLC Material Standard MS-6395. 1 Quart - 04761838AB 6 Quarts 5.6 Liters 4 Quarts - 04761844AB Engine Oil Filter (2.0L Diesel Engine) MOPAR® Engine Oil Filter 68096455AA N/A N/A Engine Oil Filter (2.4L Engine) MOPAR® Engine Oil Filter 4892339AA N/A N/A Engine Oil Filter (3.6L Engine) MOPAR® Engine Oil Filter Kit 68079744AA N/A N/A Fuel (approximate) Fuel Selection (2.4L, 2.4L PZEV Engine) 87 Unleaded Octane or Higher - Domestic N/A 20.5 Gallons 77.6 Liters 91 Octane Premium Unleaded - Export 2.4L PZEV - 18.5 Gallons 2.4L PZEV - 70 Liters Fuel Selection (3.6L Engine) 87 Octane or higher Unleaded N/A 20.5 Gallons 77.6 Liters AWD - 21.1 Gallons AWD - 79.8 Liters Fuel Selection (2.0L Diesel Engines) Use only the best quality fuel with a calculated Cetane Index of 50 or higher. In addition, the manufacturer recommends using diesel fuel with a sulfur content of less than or equal to 15 ppm. N/A 20.5 Gallons 77.6 Liters A/C Refrigerant System Refrigerant R-134a 82300101AB 22 Ounces - Single 0.624 Kilograms - Single 32 Ounces - Dual 0.907 Kilograms - Dual (1) ? System fill capacity includes heater and coolant recovery bottle filled to MAX level. (2) ?? For countries that use the ACEA European Oil Categories for Service Fill Oils, use the recommended engine oil that meets the requirements of ACEA C3, and approved to MB 229.31 or MB 229.51 only. SAE 5W-30 engine oil approved to MB 229.31 or MB 229.51 may be used when SAE 5W-20 engine oil is not available. CAUTION:
SPARK PLUGSDescription Type Part Number Gap U.S. Metric Spark Plugs (2.4L Engine Except PZEV) NGK® Nickel 04606823AB (ZFR5F-11) 0.043 in 01.10 mm Spark Plugs (2.4L Engine PZEV) NGK® Single Platinum 05149060AB (ZFR5AP) 0.030 in 0.80 mm Spark Plugs (3.6L Engine) Champion® SP149125AD (RER8ZWYCB4) 0.040 in 01.0 mm
TRANSMISSION Nominal refill capacities are shown. A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure.Description Type Part Number Capacities U.S. Metric Automatic 40TE - Service Fill MOPAR® ATF+4 Automatic Transmission Fluid 1 Quart - 05013457AA 4.0 Quarts 3.8 Liters 1 Gallon - 05013458AA ? 40TE - Overhaul Fill MOPAR® ATF+4 Automatic Transmission Fluid 1 Quart - 05013457AA 9.2 Quarts 8.7 Liters 1 Gallon - 05191185AA 62TE - Service Fill MOPAR® ATF+4 Automatic Transmission Fluid 1 Quart - 05013457AA 5.5 Quarts 5.2 Liters 1 Gallon - 05191185AA ? 62TE - Overhaul Fill MOPAR® ATF+4 Automatic Transmission Fluid 1 Quart - 05013457AA 9.0 Quarts 8.5 Liters 1 Gallon - 05191185AA Manual C635 - Service Fill Castrol BOT - 350 1 Quart - 68092630AA 1.8 Quarts 1.7 Liters 1 Gallon - 68092636AA CAUTION:
TRANSFER CASE Nominal refill capacities are shown. A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure.Description Type Part Number Capacities U.S. Metric ? Power Transfer Unit (1) MOPAR® Synthetic Gear & Axle Lubricant SAE 75W-90 1 Quart - 05010320AA 1.7 Pints 0.8 Liters (1) ? Approximate dry fill or fill to bottom edge of fill plug hole. CAUTION:
CHASSIS Nominal refill capacities are shown. A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure.Description Type Part Number Capacities U.S. Metric Axles (Rear) ? Rear Driveline Module(1) MOPAR® Gear & Axle Lubricant SAE 80W-90 1 Quart - 04874468 16.2 Ounces 0.6 Liters Chassis Systems ?? Brake Master Cylinder(2) MOPAR® Brake Fluid DOT 3, SAE J1703. 12 oz. Bottle - 04318080AB N/A N/A 32 oz. Bottle - 04318081AB ?? Brake/Clutch Master Cylinder (2) ??? Power Steering Reservoir(3) MOPAR® Power Steering Fluid +4 1 Quart - 05013457AA N/A N/A (1) ? Approximate dry fill or fill to bottom edge of fill plug hole. (2) ?? If MOPAR® Brake Fluid DOT 3 is not available, then MOPAR® Brake and Clutch Fluid DOT 4 (P/N 04549625AC), is acceptable. (3) ??? If MOPAR® Power Steering Fluid +4 is not available, then MOPAR® ATF +4 Automatic Transmission Fluid (P/N 05166226AA), is acceptable. CAUTION:
FUSE LOCATIONS AND TYPES
SPECIFICATIONS
SPECIFICATIONS
POWER DISTRIBUTION CENTER (PDC) FUSES - INTERIOR
Fig. 5: Power Distribution Center (PDC) Fuses
Courtesy of CHRYSLER LLC
Cavity Cartridge Fuse Mini-Fuse Description F100 30 Amp Pink 110V AC Inverter - If Equipped F101 10 Amp Red Interior Lights F102 20 Amp Yellow Cigar Lighter in Instrument Panel/Left Rear Power Outlet F103 20 Amp Yellow Power Outlet in Console Bin/Power Outlet in Rear of Console F105 20 Amp Yellow Heated Seats - If Equipped F106 20 Amp Yellow Spare F107 10 Amp Red Rear Camera - If Equipped F108 15 Amp Blue Instrument Panel F109 10 Amp Red Climate Control/HVAC F110 10 Amp Red Occupant Restraint Controller F112 10 Amp Red Spare F114 20 Amp Yellow Rear HVAC Blower/Motor F115 20 Amp Yellow Rear Wiper Motor F116 30 Amp Pink Rear Defroster (EBL) F117 10 Amp Red Heated Mirrors F118 10 Amp Red Occupant Restraint Controller F119 10 Amp Red Steering Column Control Module F120 10 Amp Red All Wheel Drive - If Equipped F121 15 Amp Blue Wireless Ignition Node F122 25 Amp Natural Driver Door Module F123 25 Amp Natural Passenger Door Module F124 10 Amp Red Mirrors F125 10 Amp Red Steering Column Control Module F126 10 Amp Red Audio Amplifier F127 20 Amp Yellow Trailer Tow - If Equipped F128 15 Amp Blue Radio F129 15 Amp Blue Video/DVD - If Equipped F130 15 Amp Blue Climate Control/Instrument Panel F131 10 Amp Red Passenger Assistance/Hands Free System - If Equipped F132 10 Amp Red Tire Pressure Module F133 10 Amp Red Spare RELAYS CAVITY DESCRIPTION K103 HVAC BLOWER K107 IGNITION RUN
POWER DISTRIBUTION CENTER (PDC) FUSES - UNDERHOOD
Fig. 6: Power Distribution Center (PDC) Fuses
Courtesy of CHRYSLER LLC
Cavity Cartridge Fuse Mini-Fuse Description F101 60 Amp Yellow Interior Power Distribution Center Rail F102 60 Amp Yellow Interior Power Distribution Center Rail F103 60 Amp Yellow Interior Power Distribution Center Rail F105 60 Amp Yellow Interior Power Distribution Center Rail Ignition Run Relay F106 60 Amp Yellow Interior Power Distribution Center Rail Run/Accessory Relays F139 40 Amp Green Climate Control System Blower F140 30 Amp Pink Power Locks F141 40 Amp Green Anti-Lock Brake System F142 40 Amp Green Glow Plugs - If Equipped F143 40 Amp Green Exterior Lights 1 F144 40 Amp Green Exterior Lights 2 F145 30 Amp Pink To Body Computer - Lamp F146 30 Amp Pink Spare F147 30 Amp Pink Spare F148 40 Amp Green Radiator Fan Motor F149 30 Amp Pink Starter Solenoid F150 25 Amp Natural Powertrain Control Modules F151 30 Amp Pink Headlamp Washer Motor - If Equipped F152 25 Amp Natural Diesel Fuel Heater - If Equipped F153 20 Amp Yellow Fuel Pump F156 10 Amp Red Brake/Electronic Stability Control Module F157 10 Amp Red Transfer Case Module - If Equipped F158 10 Amp Red Active Hood Module - If Equipped F159 10 Amp Red Spare F160 20 Amp Yellow Interior Lights F161 20 Amp Yellow Horn F162 50 Amp Red Cabin Heater #1/Vacuum Pump - If Equipped F163 50 Amp Red Cabin Heater #2 - If Equipped F164 25 Amp Natural Powertrain Auto Shutdown F165 20 Amp Yellow Powertrain Shutdown F166 20 Amp Yellow Spare F167 30 Amp Green Powertrain Shutdown F168 10 Amp Red Air Conditioner Clutch F169 40 Amp Green Emissions - Partial Zero Emissions Vehicle Motor F170 15 Amp Blue Emissions - Partial Zero Emissions Vehicle Actuators F172 20 Amp Yellow Spare F173 25 Amp Natural Anti Lock Brake Valves F174 20 Amp Yellow Siren - If Equipped F175 30 Amp Green Spare F176 10 Amp Red Powertrain Control Modules F177 20 Amp Yellow All Wheel Drive Module - If Equipped F178 25 Amp Natural Sunroof - If Equipped F179 10 Amp Red Battery Sensor F181 100 Amp Blue Electrohydraulic Steering (EHPS) - If Equipped F182 50 Amp Red Cabin Heater #3 - If Equipped F184 30 Amp Pink Front Wiper Motor
HOISTING
STANDARD PROCEDURE
STANDARD PROCEDURE - HOISTING
Fig. 7: JC Hoisting
Courtesy of CHRYSLER LLC
1 - FLOOR JACK, VEHICLE EMERGENCY JACK 2 - DRIVE ON HOIST 3 - CHASSIS LIFT (DUAL POST) 3 - OUTBOARD LIFT (DUAL LIFT) 3 - FLOOR JACK
Refer to Owner's Manual provided with vehicle for proper emergency jacking procedures.
The hoisting and jack lifting points provided are for a complete vehicle. When the engine or rear suspension is removed from a vehicle, the center of gravity is altered making some hoisting conditions unstable. Properly support or secure vehicle to hoisting device when these conditions exist. Failure to follow these instructions may result in personal injury or death.WARNING:
Do not position hoisting device on suspension components, damage to vehicle can result. Do not attempt to raise one entire side of the vehicle by placing a floor jack midway between the front and rear wheels. This practice may result in permanent damage to the body.CAUTION:
When properly positioned, a floor jack can be used to lift the vehicle and support the raised vehicle with jack stands.
A floor jack or any lifting device, must never be used on any part of the underbody other then the described areas.
JUMP STARTING
STANDARD PROCEDURE
STANDARD PROCEDURE - JUMP STARTING
Do not jump start a frozen battery, personal injury can result. Do not jump start a vehicle when the battery fluid is below the top of lead plates. Do not allow jumper cable clamps to touch each other when connected to a booster source. Do not use open flame near battery. Remove metallic jewelry worn on hands or wrists to avoid injury by accidental arcing of battery current. When using a high output boosting device, do not allow battery voltage to exceed 16 volts. Refer to instructions provided with device being used. Failure to follow these instructions may result in personal injury or death.WARNING:
When using another vehicle as a booster, do not allow vehicles to touch. Electrical systems can be damaged on either vehicle.CAUTION:
For information on accessing the battery for service or replacement. Refer to BATTERY, REMOVAL.NOTE:
TO JUMP START A DISABLED VEHICLE:
WARNING:
WARNING:
The battery is stored in a compartment that is located behind the left front fender and is accessible through the wheel well. Remote jump-start terminals are located in the engine compartment.NOTE:
- Wear eye protection and remove any metal jewelry such as watchbands or bracelets that might make an inadvertent electrical contact.
- When boosting from a battery in another vehicle, park that vehicle within booster cable reach, but without allowing the vehicles to touch. Set parking brake, place automatic transaxle in PARK, and turn ignition to LOCK for both vehicles.
WARNING: Do not permit vehicles to touch each other as this could establish a ground connection and personal injury could result.
- Turn off the heater, radio, and all unnecessary electrical loads.
Fig. 8: Identifying Positive Cable Retaining Nut & Cable
Courtesy of CHRYSLER LLC - Remove the protective cover (1) over the remote jump-start positive battery post (2) (+) in the engine compartment. Connect one end of the jumper cable to the positive battery post (2). Connect the other end of the same cable to the positive terminal of the booster battery.
Fig. 9: Identifying Starter Harness Negative Cable Retaining Nut & Cable
Courtesy of CHRYSLER LLC - Connect the other cable, first to the negative terminal of the booster battery and then to the engine ground (-) of the vehicle with the discharged battery (5). Make sure you have a good contact on the engine ground.
- If the vehicle is equipped with Sentry Key Immobilizer, turn the ignition switch to the ON position for three seconds before moving the ignition switch to the START position.
- Start the engine in the vehicle that has the booster battery, let the engine idle a few minutes, and then start the engine in the vehicle with the discharged battery.
- When removing the jumper cables, reverse the sequence exactly. Be careful of the moving belts and fan.
- Reinstall the protective cover over the remote jump-start positive battery post.
During cold weather when temperatures are below freezing point, electrolyte in a discharged battery may freeze. Do not attempt jump-starting because the battery could rupture or explode. The battery temperature must be brought up above freezing point before attempting jump-start.WARNING:
Any procedure other than above could result in:WARNING:
MAINTENANCE SCHEDULES
DESCRIPTION
MAINTENANCE SCHEDULES - NAFTA
The Scheduled Maintenance services listed in this information must be done at the times or mileages specified to protect your vehicle warranty and ensure the best vehicle performance and reliability. More frequent maintenance may be needed for vehicles in severe operating conditions, such as dusty areas and very short trip driving. Inspection and service should also be done anytime a malfunction is suspected.
The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance.
On Electronic Vehicle Information Center (EVIC) equipped vehicles "Oil Change Required" will be displayed in the EVIC and a single chime will sound, indicating that an oil change is necessary.
On Non-EVIC equipped vehicles "Change Oil" will flash in the instrument cluster odometer and a single chime will sound, indicating that an oil change is necessary.
Based on engine operation conditions the oil change indicator message will illuminate, this means that service is required for your vehicle. Have your vehicle serviced as soon as possible, within the next 500 miles (805 km).
NOTE:
OIL CHANGE INDICATOR - RESET
Your vehicle is equipped with an engine oil change indicator system. The "Oil Change Required" message will flash in the EVIC display for approximately 10 seconds after a single chime has sounded to indicate the next scheduled oil change interval. The engine oil change indicator system is duty cycle based, which means the engine oil change interval may fluctuate dependent upon your personal driving style.
Unless reset, this message will continue to display each time you turn the ignition switch to the ON/RUN position. To turn off the message temporarily, press and release the Menu button. To reset the oil change indicator system (after performing the scheduled maintenance) perform the following procedure:
- Turn the ignition switch to the "ON" position (Do not start the engine).
- Fully depress the accelerator pedal slowly three times within 10 seconds.
- Turn the ignition switch to the "LOCK" position.
If the indicator message illuminates when you start the vehicle, the oil change indicator system did not reset. If necessary repeat this procedure.NOTE:
INTERVALS
At Each Stop for Fuel
- Check the engine oil level about five minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark.
- Check the windshield washer solvent and add if required.
Once a Month
- Check tire pressure and look for unusual wear or damage.
- Inspect the battery and clean and tighten the terminals as required.
- Check the fluid levels of coolant reservoir, brake master cylinder, and transmission and add as needed.
- Check all lights and other electrical items for correct operation.
At Each Oil Change
- Change the engine oil filter.
- Inspect the brake hoses and lines.
CAUTION:
REQUIRED MAINTENANCE INTERVALS
Refer to the Maintenance Schedules on the following pages for the required maintenance intervals.
Perform Maintenance Every Maintenance Items (Where time and mileage are listed, follow the interval that occurs first.) Miles Kilometers Months 8000 13000 6 16000 26000 12 24000 39000 18 32000 52000 24 40000 65000 30 48000 78000 36 56000 91000 42 64000 104000 48 72000 117000 54 80000 130000 60 88000 143000 66 96000 156000 72 104000 169000 78 112000 182000 84 120000 195000 90 128000 208000 96 136000 221000 102 144000 234000 108 152000 247000 114
+ This maintenance is recommended by the manufacturer to the owner, but is not required to maintain emissions warranty.
Failure to follow these instructions may result in possible serious or fatal injury.WARNING:
MAINTENANCE SCHEDULES - EUROPE
The Scheduled Maintenance services listed in this information must be done at the times or mileages specified to protect your vehicle warranty and ensure the best vehicle performance and reliability. More frequent maintenance may be needed for vehicles in severe operating conditions, such as dusty areas and very short trip driving. Inspection and service should also be done anytime a malfunction is suspected.
The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance.
On Electronic Vehicle Information Center (EVIC) equipped vehicles "Oil Change Required" will be displayed in the EVIC and a single chime will sound, indicating that an oil change is necessary.
On Non-EVIC equipped vehicles "Change Oil" will flash in the instrument cluster odometer and a single chime will sound, indicating that an oil change is necessary.
Based on engine operation conditions the oil change indicator message will illuminate, this means that service is required for your vehicle. Have your vehicle serviced as soon as possible, within the next 500 miles (805 km).
NOTE:
OIL CHANGE INDICATOR - RESET
Your vehicle is equipped with an engine oil change indicator system. The "Oil Change Required" message will flash in the EVIC display for approximately 10 seconds after a single chime has sounded to indicate the next scheduled oil change interval. The engine oil change indicator system is duty cycle based, which means the engine oil change interval may fluctuate dependent upon your personal driving style.
Unless reset, this message will continue to display each time you turn the ignition switch to the ON/RUN position. To turn off the message temporarily, press and release the Menu button. To reset the oil change indicator system (after performing the scheduled maintenance) perform the following procedure:
- Turn the ignition switch to the "ON" position (Do not start the engine).
- Fully depress the accelerator pedal slowly three times within 10 seconds.
- Turn the ignition switch to the "LOCK" position.
If the indicator message illuminates when you start the vehicle, the oil change indicator system did not reset. If necessary repeat this procedure.NOTE:
INTERVALS
At Each Stop for Fuel
- Check the engine oil level about five minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark.
- Check the windshield washer solvent and add if required.
Once a Month
- Check tire pressure and look for unusual wear or damage.
- Inspect the battery and clean and tighten the terminals as required.
- Check the fluid levels of coolant reservoir, brake master cylinder, and transmission and add as needed.
- Check all lights and other electrical items for correct operation.
At Each Oil Change
- Change the engine oil filter.
- Inspect the brake hoses and lines.
Failure to perform the required maintenance items may result in damage to the vehicle.CAUTION:
MAINTENANCE SCHEDULE - 2.4L GASOLINE ENGINE
REQUIRED MAINTENANCE INTERVALS
Refer to the Maintenance Schedules on the following pages for the required maintenance intervals.
SEVERE DUTY CONDITIONS
++ Change the engine oil and engine oil filter at every 3, 000 miles (5 000 km) or 3 months if using your vehicle under any of the following severe duty conditions:
- Stop and go driving.
- Driving in dusty conditions.
- Short trips of less than 10 miles (16 km).
- Trailer towing.
- Taxi, police, or delivery service (commercial service).
- Off-road or desert operation.
MAINTENANCE ITEMS
Perform Maintenance Every Maintenance Items (Where time and mileage are listed, follow the interval that occurs first.) Miles Kilometers Months 7500 12000 12 15000 24000 24 22500 36000 36 30000 48000 48 37500 60000 60 45000 72000 72 52500 84000 84 60000 96000 96 67500 108000 108 75000 120000 120 82500 132000 132 90000 144000 144 97500 156000 156 105000 168000 168 112500 180000 180 120000 192000 192 127500 204000 204 135000 216000 216 142500 228000 228 150000 240000 240
+ This maintenance is recommended by the manufacturer to the owner, but is not required to maintain emissions warranty.
Failure to follow these instructions may result in possible serious or fatal injury.WARNING:
MAINTENANCE SCHEDULE - DIESEL ENGINE
The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance.
On Electronic Vehicle Information Center (EVIC) equipped vehicles, "Oil Change Required" will be displayed in the EVIC and a single chime will sound, indicating that an oil change is necessary.
NOTE:
OIL CHANGE INDICATOR - RESET
The vehicle is equipped with an engine oil change indicator system. The "Oil Change Required" message will flash in the EVIC display for approximately 10 seconds after a single chime has sounded to indicate the next scheduled oil change interval. The engine oil change indicator system is duty cycle based, which means the engine oil change interval may fluctuate dependent upon your personal driving style.
Unless reset, this message will continue to display each time you turn the ignition switch to the ON/RUN position. To turn off the message temporarily, press and release the Menu button. To reset the oil change indicator system (after performing the scheduled maintenance) perform the following procedure:
- Turn the ignition switch to the "ON" position (Do not start the engine).
- Fully depress the accelerator pedal and keep it fully pressed for at least 30 seconds.
- Press and release the brake pedal six times while holding the accelerator pedal pressed.
At Each Stop for Fuel
- Check the engine oil level and add as required.
- Check the windshield washer solvent and add if required.
Once a Month
- Check the tire pressure and look for unusual wear or damage.
- Inspect the battery and clean and tighten the terminals as required.
- Check the fluid levels of the coolant reservoir, brake master cylinder, power steering, and transmission and add as needed.
- Check all lights and other electrical items for correct operation.
At Each Oil Change
- Change the engine oil filter.
- Inspect the exhaust system.
- Inspect the brake linings, hoses, and calipers.
- Inspect the CV joints and suspension components.
- Check the coolant level, hoses, and clamps.
- Inspect the accessory drive belt(s).
Failure to perform the required maintenance items may result in damage to the vehicle.CAUTION:
REQUIRED MAINTENANCE INTERVALS
Refer to the Maintenance Schedules on the following pages for the required maintenance intervals.
Perform Maintenance Every Maintenance Items (Where time and mileage are listed, follow the interval that occurs first.) Miles Kilometers Months 10000 15000 6 20000 30000 12 30000 45000 18 40000 60000 24 50000 75000 30 60000 90000 36 70000 105000 42 80000 120000 48 90000 135000 54 100000 150000 60 110000 165000 66 120000 180000 72 130000 195000 78 140000 210000 84 150000 225000 90
+ Performing the engine oil change indicator system reset procedure described under "Electronic Vehicle Information Center (EVIC)" or under "Instrument Cluster Description/Odometer/Trip Odometer" in "Understanding Your Instrument Panel" allows for a 10, 000 mile (15 000 km) service interval for engine oil and filter changes. The oil change indicator system allows for up to a 20, 000 mile (30 000 km) service interval for engine oil and filter changes when your vehicle is serviced by your authorized dealer.
INSPECTION
INSPECTION
The following steps outline the dealer inspection procedure required every 5 years for vehicles covered under the terms of the Lifetime Powertrain Warranty. Refer to the appropriate warranty information for additional terms and coverages applicable to the Lifetime Powertrain Warranty.
- Lift the vehicle on a suitable hoist.
- Check all Powertrain components for leaks or physical damage. Note any concerns.
- Lower the vehicle and check the level and condition of the engine oil.
- Connect a diagnostic scan tool and check for any Diagnostic Trouble Codes (DTC).
NEW VEHICLE PREPARATION INSTRUCTIONS
STANDARD PROCEDURE
STANDARD PROCEDURE - NEW VEHICLE PREPARATION
Do not exceed 18 MPH / 29 KMPH while the front sway bar is disconnected. Failure to follow these instructions may result in possible serious or fatal injury.NEW VEHICLE PREP INSTRUCTIONS VEHICLE READINESS DESCRIPTION ACTION Keep All Protective Transit Film and Wheel Covers & Films on vehicle until sold, or up to 180 Days Keep All Protective Transit Film and Wheel Covers & Films on vehicle until sold, or up to 180 Days. Install Ignition Off Draw (IOD) Fuse Locate and install/connect Ignition Off Draw fuse or connector. Place vehicle into Customer Mode (if no IOD fuse) Simultaneously press the "Front Defrost" and "List/Enter" buttons and hold for five (5) seconds. The EVIC display will update once the vehicle goes into customer mode. Inflate tire pressure to maximum side wall pressure (except heavy duty trucks) Increase the tire pressure to maximum sidewall pressure if vehicle is going into lot storage. Install all "Shipped Loose" items Install all "Shipped Loose" items Install Front License Plate Bracket (if required) Install Front License Plate Bracket Install Roof Rack Install Roof Rack Install Antenna Install Antenna Install Wheel Center Caps Install Wheel Center Caps Reset Tire Pressure Light Load Switch (if equipped) If vehicle is going into storage and tire pressure is being set to maximum, switch the tire pressure light load setting to "maximum load" using the button on the instrument panel. UNDERHOOD DESCRIPTION ACTION Hood Latch and Safety Catch - Adjust as Needed Verify the operation of the hood release system including the inside hood release lever and the outside hood secondary safety catch. Adjust if necessary. The safety catch prevents the hood from going to the full open position until it is manually released. To test the safety catch, unlatch the hood with the interior hood release lever and attempt to raise the hood without operating the safety catch. Battery State-of-Charge - document voltage Check the battery state of charge by connecting a digital voltmeter at the jump-start locations. The battery voltage should be at least 12.4 volts. If charging is necessary, follow the service information procedures and recharge the battery. Record voltage on New Vehicle Prep (NVP) form. Loose Attachments, Routing and Clearance Inspect the following for routing, loose attachments, connections, and clearance. Reroute and tighten as required: Brake Lines, Fuel Lines, Power Steering Hoses, Vacuum Hoses, Clutch Lines, Refrigerant Lines, Wiring, Belts. All Fluid Levels Refer to the owner's manual or service information for proper fluid level inspection locations. No Fluid Leaks present Visually inspect the underhood area to make sure absence of fluid leaks. Check clamps for tightness an full engagement. UNDER VEHICLE DESCRIPTION ACTION No Fluid Leaks present Raise the vehicle on an appropriate hoist and check the following: Loose Attachments, Routing Clearance and Damage, Absence of Fluid Leaks. Refer to HOISTING Service Information for proper lift points. Check clamps for tightness and full engagement. Loose Attachments, Routing, Clearance, Damage Raise the vehicle on an appropriate hoist and check the following: Loose Attachments, Routing Clearance and Damage, Absence of Fluid Leaks. Refer to HOISTING Service Information for proper lift points. Check clamps for tightness and full engagement. ROAD TEST DESCRIPTION ACTION Perform Road Test, Mileage: Before ______ After ______ Record mileage before and after road test. Engine Starts with All Keys Start vehicle with all sets of keys. All Warning Lights and Gauges / No DTCs Verify all warning lights and gauges are operating properly, and no fault codes exist. Keyless Go Make sure vehicle starts with push button, when key is inside vehicle. Engine Starts Only in Park & Neutral Verify engine will only start while automatic transmission is in park or neutral. Engine Starts Only with Clutch Depressed Verify engine will only start when clutch is depressed on manual transmission vehicles. Service and Parking Brakes Apply the service brakes while the car is in motion. Be sure the brake operation is smooth and positive. Make sure the vehicle stops in a straight line and without pulling to one side. Make sure there is no shudder or vibration when braking. Make sure that the parking brake is easy to operate. Make sure the parking brake does not drag. Brake Transmission Shift Interlock Make sure that the vehicle will only start when the brake is depressed on vehicles with automatic transmission. Clutch / Manual Transmission Shifting Check for smooth shifting. Make sure shift lever operates easily and smoothly. Check for proper synchronization. The gears should not grind. Automatic Transmission Shifting Make sure that the park lock mechanism holds the vehicle. With the vehicle on a grade, put the automatic transmission in park and slowly release the service brake to check the operation of the park mechanism. Make sure the shift lever operates easily and smoothly. Check for smooth shifting. Check for proper upshifting and downshifting. Autostick Verify that Autostick feature allows proper shifting through the gears. ROAD TEST DESCRIPTION ACTION Engine Performance - Cold The engine should: start properly, idle smoothly and at proper speed, be free from stumbling or hesitation, produce sufficient power, be free of unusual noises, operate within the proper temperature range, and stop when the ignition key is shut off or stop button is depressed. Engine Performance - Warm The engine should: start properly, idle smoothly and at proper speed, be free from stumbling or hesitation, produce sufficient power, be free of unusual noises, operate within the proper temperature range, and stop when the ignition key is shut off or stop button is depressed. Steering and Handling Check that the power assist works properly. Make sure that the steering wheel does not vibrate abnormally at idle or road speed. Make sure that the steering wheel is centered when traveling in a straight line. Check that the vehicle does not drift to either side on flat road surfaces. Make sure that the vehicle does not vibrate or shake abnormally. Noise, Vibration, Squeaks, or Rattles Check that the vehicle is free of noise, vibrations, squeaks, or rattles. Tighten any loose fasteners. Heater / Defrost - Front Check the heater operation after the vehicle has reached operating temperature. Operate blower motor at all speeds. Operate the system in all modes. Check for hot air at all appropriate outlets. Check for temperature control operation. Air Conditioning Make sure that the A/C system cools properly. Operate blower motor at all speeds. Check for cool air at all temperature outlets. Operate the system in all modes. Rear Heater and Air Conditioning Check the rear heater and A/C for proper operation. Defrost - Rear Make sure that the electric heated rear defroster operates correctly. Turn on and feel for warmth. Blindspot Monitoring System (if equipped) While on road test, verify that the visual warning indicators located on the side view mirrors are operating properly when an object is within the detection zone. Cruise Control (if equipped) Check the "on/off" switch. Check the "set" operation. Check the "resume" function. Check the "accelerate" and "decelerate" function. Check the "cancel" button. Check the brake/clutch release function. If equipped, verify operation of Adaptive Cruise Control function. Set Compass Variance / Calculation (if equipped) Refer to the appropriate service information on TechCONNECT for information regarding compass setting procedures. ROAD TEST DESCRIPTION ACTION Electronic Sway Bar Disconnect (if equipped) With vehicle in four wheel drive, press the sway bar switch to activate the system. Verify that the "Sway Bar Indicator Light" is illuminated. WARNING: Transfer Case (if equipped) Shift the transfer case through all ranges to make sure all shifting is smooth and operates properly. Load Leveling Air Suspension (if equipped) Use the terrain select switch to change the ride height during normal driving conditions. Cycle through each selection and verify proper operation of the air suspension system. Tire Pressure Monitoring System Verify that Tire Pressure Monitoring Indicator Light is not illuminated when tires are above minimum inflation recommendations. Make sure that indicator lamp is not flashing/chiming. Park Assist (if equipped) Put vehicle in reverse and slowly back up toward an object. Verify that Park Assist warning icon, lights and chimes operate properly as object is approached. Back-Up Camera (if equipped) Put vehicle in reverse, verify that screen provides a clear and visible image from rear of vehicle. INTERIOR DESCRIPTION ACTION Visually Inspect Interior Parts for Damage, Fit, etc. From the interior of the vehicle, open and close all doors to make sure ease of operation. Fully open and close the glove box to make sure proper operation. Fully open and close the console door to make sure proper operation. Check interior panels for proper fit and free from damage. All Interior Lamps and Horn Operate and visually inspect all interior lights and switches, including: Dome/Map lamps, and if equipped the following: vanity mirror lamps, glove box lamps, ash tray lamp, cigar lighter lamp, radio lamps, door mounted lamps, illuminated entry system. Make sure that the horn operates properly. Rear View Mirror Check that the rearview mirror's day/night function Is operating properly. Front and Rear Wipers and Washers Activate front windshield wipers, and if equipped, rear window wipers and check for proper operation at all speeds. Activate the front and if equipped, the rear washer. Check the spray pattern for proper operation and aim. Check the intermittent wipe feature for proper operation. All interior Door Locks including Child Locks Check all interior door locks for proper operation, including rear child safety door locks if equipped. Place in the unlocked position. INTERIOR DESCRIPTION ACTION Steering Wheel Mounted Controls Check all steering wheel controls for proper operation. Memory Mirror / Seat Verify the proper operation of the memory mirror and seat system. Cigar Lighter Check cigar lighter for proper operation. Power Windows and Window Lock Switch Fully open and close all power windows to make sure proper operation and sealing. Make sure that the windows operate properly at each door. Verify that window lock button is operating properly. Power Adjustable Pedals (if equipped) Check the adjustable pedals for proper operation by pressing the switch on the steering column. Outside Power Mirrors Check power mirrors for proper operation. Heated Mirrors (if equipped) Check power heated mirrors for proper operation. Power Folding Mirrors (if equipped) Check power folding mirrors for proper operation. Seats and Seat Belts - All Adjustments Check for correct installation and operation of seat and shoulder belts, and retractors. Check that the restraint system safety labels regarding the use of seatbelts and airbags are in place. Fully cycle the seats for proper adjustments and verify that each seat is securely mounted. Fold down and latch the rear seats. Pull forward to check that the latches operate correctly. Check for proper head restraint operation. Convertible Top (If equipped) Cycle the convertible top. Check and adjust alignment as required. In cold weather, allow the top to reach room temperature before cycling. FIAT Cabrio Top (if equipped) Cycle the convertible top. Check and adjust alignment as required. In cold weather, allow the top to reach room temperature before cycling. Skyslider (if equipped) Cycle the Skyslider roof. Check and adjust alignment as required. Power Sunroof (if equipped) Cycle sunroof. Make sure that the sunroof opens and closes easily. Verify proper operation of one touch open/close feature if equipped. Set Clock(s) Set all clocks to correct time. Refer to Owner's Manual for information regarding clock setting procedures. Audio System Turn the radio on and check reception in both AM and FM modes. Check that the CD player operates properly. Check for good sound quality from all speakers. Satellite Radio (if equipped) Turn on satellite radio and verify reception. Disable Front Seat Video (if equipped) Use the scantool to disable front seat video while vehicle not in park. Video System (if equipped) Test the DVD player to make sure that a DVD will load properly and display on the screen. Satellite Streaming Video (if equipped) Satellite Streaming Video. Wireless Headphones / Video Remote (if equipped) Check for proper operation of the Wireless Headphones / Video Remote. INTERIOR DESCRIPTION ACTION Heated Steering Wheel (if equipped) Verify that heated steering wheel is functioning properly. Rear Sliding Window (if equipped) Check for proper operation of the manual or power rear sliding window. Power Outlet(s) Check all power outlets for proper operation. Integrated Child Seat / Belt Check the child restraints and child seats for proper operation. Place tire changing instruction sheet in left rear quarter panel storage compartment (RT only) Place tire changing instruction sheet in left rear quarter panel storage compartment (RT only). Storage bins properly seated around the spare tire (WK only) Verify that storage bins are properly seated. Power folding Headrests (if equipped) Verify proper operation of power folding third row head restraints by pressing the power folding switch located on the instrument panel switch bank. Heated Seats (if equipped) Check for proper operation of heated seats on all power levels, on all equipped seats. Power Cooled Seats (if equipped) Check for proper operation of ventilated seats on all power levels, on all equipped seats. Heated / Cooled Cup Holders (if equipped) Check for proper operation of the heated and cooled and cooled cupholders. Cargo Compartment Cover (if equipped) Check the rear cargo compartment cover is operating properly. Vinyl Floor Covering (if equipped) Verify properly equipped. EXTERIOR DESCRIPTION ACTION Inspect Body and Paint for Damage and Fit/ Finish Inspect the body exterior for damage, loose or missing items. During the inspection, make sure that no vehicle damage occurred from the time the vehicle was received and the beginning of the New Vehicle Preparation. Exterior Lamps - Headlamps, Turn Signals, Hazards, Park/Tail/License Plate, Trunk Lights, etc. Operate and visually inspect the following: Headlamps (High/Low Beams), turn signals, hazard warning flashers, parking/tail/license plate lamps, reverse/back up lamps, fog lamps, stop lamps including center mounted stop lamp, daytime running lamps (if equipped), clearance lamps, cargo bed lamps, any other lamps. Lock and Unlock all doors with all mechanical keys Verify all doors lock and unlock with all mechanical keys. EXTERIOR DESCRIPTION ACTION Doors, Liftgate and Tailgate - Adjust Strikers as Needed Open each door/liftgate/tailgate from the outside to check outside door handle operation. Check the door detent. Partially close all doors to check the open-door detent. Close all doors/liftgates/tailgates to check the operation of latches and strikers. Adjust strikers as required. Verify liftgate/tailgate ease of operation. Power Liftgate - Inspect for fit and operation (if equipped) Verify all modes of operation of the power liftgate, including operating the liftgate using the inside switches and the Remote Keyless Entry transmitter. Power Sliding Door - Inspect for Fit and Operation (if equipped) Verify all modes of operation of the power sliding door, including operating the sliding door using the inside switches and the Remote Keyless Entry transmitter. Security Alarm Test (if equipped) Lock doors using the Remote Keyless Entry Transmitter. Verify the operation of the Vehicle Security System warning lamp. Passive Entry (if equipped) Verify that the Keyless Enter-N-Go feature is operating properly, by grabbing the door handle of the locked vehicle, while the Remote Keyless Entry transmitter key is within 5 feet of the vehicle. The door should unlock automatically. Remote Keyless Entry (if equipped) Verify that doors unlock properly using all key FOBS. Remote Start (if equipped) Verify that engine starts with all keys when using Remote Keyless Entry Transmitter. Top (Wrangler) For Wrangler equipped with soft top, verify opening and closing operation. For Hard/Soft Top, verify top fits and is seated properly. VEHICLE STORAGE DESCRIPTION ACTION Keep all protective transit film, wheel covers and films on vehicle until sold Keep all protective transit film, wheel covers and films on vehicle until sold. Inflate tire pressure to maximum side wall pressure Inflate tire pressure to maximum side wall pressure (except heavy duty trucks.) Put Vehicle into Ship Mode (if no IOD fuse) Simultaneously press the "Front Defrost" and "List/Enter" buttons and hold for five (5) seconds. The EVIC display will update once the vehicle goes into ship mode. Remove ignition off draw (IOD) Fuse Remove fuse before storing vehicle to conserve battery. FINAL DETAIL & INSPECTION DESCRIPTION ACTION Perform all incomplete recalls and RRTs Perform all incomplete recalls and RRTs. Remove interior and exterior Transportation Protective Covers Remove exterior protective coatings/coverings from vehicle, remove interior protective covers, grease markings on door jambs, unnecessary labels, etc. Inspect paint and body, touch up as needed Make sure that the body is free from paint chips or scratches. Touch up any chips/scratches using thin layers of paint. Make sure that the body is free from dings and dents. Install IOD Fuse or put vehicle into Customer Mode Install fuse or place vehicle into customer mode prior to delivery. Test and record battery state of charge Check the battery state of charge by connecting a digital voltmeter at the jump-start locations. The battery voltage should be at least 12.4 volts. If charging is necessary, follow the service information procedures and recharge the battery. Record voltage on New Vehicle Prep (NVP) form. Adjust tire pressures including spare to door placard Adjust tire pressures including spare to door placard. Reset Tire Pressure Light Load Switch (if equipped) Reset the Tire Pressure Light Load Switch back to the "Light Load" setting using the switch on the instrument panel. Top off Diesel Exhaust Fluid reservoir Fill the Diesel Exhaust Fluid Reservoir located behind the cab on the driver's side of truck (clearly marked in blue) with Mopar Diesel Exhaust Fluid prior to customer delivery. Wash and clean vehicle exterior Wash the entire vehicle. Clean the tire sidewalls and wheel/wheel covers (use non - acidic wheel cleaner). Clean exterior/interior glass surfaces. Clean vehicle interior Inspect the interior trim, seats, carpeting, and moldings. Clean as necessary. Fill Fuel Tank with specified grade Fill fuel tank with the specified grade of fuel. Refer to owner's manual or information tag behind the fuel filler.
TOWING
STANDARD PROCEDURE
STANDARD PROCEDURE - TOWING, VEHICLE
WARNINGS AND PRECAUTIONS
Do not allow towing attachment devices to contact the fuel tank or lines, fuel leakage can result. Do not lift or tow vehicle by front or rear bumper, or bumper energy absorber units. Do not venture under a lifted vehicle if not supported properly on safety stands. Do not allow passengers to ride in a towed vehicle. Use a safety chain that is independent from the towing attachment device. Failure to follow these instructions may result in personal injury or death.WARNING:
Do not damage brake lines, exhaust system, shock absorbers, sway bars, or any other under vehicle components when attaching towing device to vehicle. Do not attach towing device to front or rear suspension components. Do not secure vehicle to towing device by the use of front or rear suspension or steering components. Remove or secure loose or protruding objects from a damaged vehicle before towing. Refer to state and local rules and regulations before towing a vehicle. Do not allow weight of towed vehicle to bear on lower fascia, air dams, or spoilers.CAUTION:
RECOMMENDED TOWING EQUIPMENT
Fig. 10: Recommended Towing Equipment
Courtesy of CHRYSLER LLC
To avoid damage to bumper fascia and air dams use of a flat bed towing device or wheel lift is recommended. When using a wheel lift towing device, be sure the unlifted end of disabled vehicle has at least 100 mm (4 in.) ground clearance. If minimum ground clearance cannot be reached, use a towing dolly. If a flat bed device is used, the approach angle should not exceed 15 degrees.
TOWING A DISABLED VEHICLE
WITHOUT THE IGNITION KEY
FRONT WHEEL DRIVE (FWD)
Special care must be taken when the vehicle is towed with the ignition in the LOCK position. Flat bed towing is the preferred towing method. However, if a flat bed towing vehicle is not available, a wheel lift towing vehicle may be used. Furthermore, rear towing is not recommended with the front wheels on the ground, as transaxle damage can result. If rear towing is the only alternative, a front end dolly must be used. Proper towing equipment is necessary to prevent damage to the vehicle.
ALL WHEEL DRIVE (AWD)
The vehicle must be transported on a flat bed truck.
TOWING THIS VEHICLE BEHIND ANOTHER VEHICLE (FLAT TOWING WITH THE KEY IN THE IGNITION AND ALL FOUR WHEELS ON THE GROUND)
CAUTION:
If you must use the accessories (wipers, defrosters, etc.) while being towed, the key must be in the ON position, not the ACC position. Make certain the transaxle remains in NEUTRAL.
FRONT WHEEL DRIVE (FWD)
The vehicle may be towed under the following conditions: The shift lever must be in NEUTRAL, the distance to be traveled must not exceed 15 mi (25 km), and the towing speed must not exceed 25 mph (40 km/h). Exceeding these towing limits may cause a transaxle failure. If the transaxle is not operative, or if the vehicle is to be towed more than 15 mi (25 km), the vehicle must be transported either with a flat bed truck or with the front wheels off the ground.
ALL WHEEL DRIVE (AWD)
The vehicle may be towed under the following conditions: The shift lever must be in NEUTRAL, the distance to be traveled must not exceed 15 mi (25 km), the towing speed must not exceed 25 mph (40 km/h), and both front and rear wheels must be on the ground. Exceeding these towing limits may cause a transaxle failure. If the transaxle is not operative, or if the vehicle is to be towed more than 15 mi (25 km), the vehicle must be transported on a flat bed truck.
TOWING THIS VEHICLE BEHIND ANOTHER VEHICLE WITH A TOW DOLLY
FRONT WHEEL DRIVE (FWD)
Rear towing is not recommended with the front wheels on the ground, as transaxle damage can result. If rear towing is the only alternative, a front end dolly must be used. Proper towing equipment is necessary to prevent damage to the vehicle.
ALL WHEEL DRIVE (AWD)
The manufacturer does not recommend towing an All-Wheel Drive (AWD) on a tow dolly. Vehicle damage may occur.CAUTION: